Dafu

DAFU PPO Film: Ultra-High Heat & Electrical Insulation for Demanding Applications

Release time:2026.06.17

Struggling to find an engineering plastic film that survives extreme heat while maintaining flawless electrical insulation? Meet DAFU PPO Film—the high-performance solution engineered for the next generation of electronics.

Unlike standard polycarbonate films, our Polyphenylene Oxide (PPO) film​ delivers a rare combination of 182°C heat deflection​ and ultra-low dielectric loss, making it the gold standard for high-frequency communication devices and precision motors.

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Why Choose DAFU PPO Film?

Based on our lab-tested technical data, here is why engineers specify DAFU PPO:

Extreme Thermal Stability

With a Heat Deflection Temperature (HDT) of 182°C​ (tested at 1.82MPa), this film outperforms most standard plastics, ensuring structural integrity in high-temperature processes like soldering and reflow.

Superior Electrical Insulation

Featuring a Volume Resistivity of 10¹⁶ Ω·cm​ and a low Dielectric Constant of 2.8, it is ideal for high-frequency signal transmission and high-voltage insulation.

Exceptional Mechanical Rigidity

High tensile modulus (1791 MPa MD / 1551 MPa TD) prevents warping, ensuring dimensional stability during precision die-cutting and assembly.

Near-Zero Moisture Absorption

At only 0.06%​ water absorption (ASTM D570), it maintains stable electrical and mechanical properties even in humid environments.

Versatile Surface Finishes

Available in Polished/Polished, Polished/Matte, or Matte/Matte​ textures to suit various lamination, printing, and bonding requirements.

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Technical Specifications (TDS)


PropertyValueTest Standard
Material​Polyphenylene Oxide (PPO)
Color​Natural (Translucent/Amber)Visual
Density​1.06 g/cm³ASTM D792
Thickness Range​0.05mm – 0.5mm​ASTM D374
Max Width​≤ 1100mm​
Tensile Strength (MD/TD)​69 MPa / 56 MPaASTM D882
Elongation at Break (MD/TD)​120% / 141%ASTM D882
Heat Deflection Temp (HDT)​182°C​ASTM D648
Volume Resistivity​10¹⁶ Ω·cm​ASTM D257
Dielectric Constant (10MHz)​2.8ASTM D150
Note: Data above is based on 0.1mm thickness lab testing. Values may vary by gauge. For reference only.


Target Applications

DAFU PPO Film excels where standard films fail:

  1. 5G Communication & High-Frequency Devices:​ Low dielectric constant minimizes signal loss in base stations and antennas.
  2. Automotive & EV Systems:​ High heat resistance for sensors, battery insulation, and motor slot liners.
  3. Precision Motors:​ Used as phase insulation paper and slot insulation due to high rigidity and heat resistance.
  4. Aerospace & Defense:​ Reliable performance in extreme thermal cycling environments.
  5. High-End Consumer Electronics:​ Internal insulation for high-wattage fast-charging adapters and laptops.

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Quality Assurance & Manufacturing

Produced by Foshan DAFU New Material Co., Ltd., a leader in specialty polymer films. We ensure:

  • Consistent Thickness Tolerance​ across rolls up to 1100mm wide.
  • Clean Room Compatible​ processing for dust-sensitive applications.
  • Custom Slitting​ services to match your production line requirements.


Frequently Asked Questions (FAQ)

Q: How does PPO film compare to Polyimide (PI) film?

A: PPO offers similar heat resistance to mid-range PI but with significantly lower moisture absorption and a much more competitive cost, making it ideal for mass-market electronics.

Q: Is this film suitable for laser cutting?

A: Yes, the low thermal shrinkage (MD 1.0%, TD 0.5% @200°C) makes it stable for laser processing and die-cutting.

Q: Can I get samples for testing?

A: Absolutely. We provide free A4-sized samples for qualified B2B inquiries.

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